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This is not a crusher, but a granulator.
Our GranCutter granulator provides you with top-quality
recycled materials, and it have a good reputation among
the users. The 21st century is a generation of
recycling. Please try and see the effect of GranCutter
swing and press cutting system.
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| Comparison with current granulators
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Much less dust |
The blade does not cut through
material twice. This minimizes the amount of dust,
static electricity and heat. |
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Very few miss-cuts |
The spacing between the blades
approximately duplicates the size of the original
material pellets, so sprues and runners get
granulated to roughly the same dimension. There
are very few miss cuts. |
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Very quiet |
Cutting is held to a minimum, thus
the machine is very quiet. |
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Very easy to clean |
Because there is minimal static
electricity produced, and dust created doesn't
adhere to interior surfaces. Moreover, two large
panel doors open downward to afford greater
cleaning convenience, and, ultimately,
significantly shorten cleaning time and downtime.
(Average cleaning time: 5-7 minutes) |
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Soft materials acceptable |
With the SPC-S Series Grancutter,
previously incompatible soft materials can now be
granulated. | |
| Conventional Granulators |
Conventional rotary cutter granulators. when
cutting sprues and runners that are larger than the
cutter height, leave pieces in a comb-like form.(See
fig.1). The remaining pieces, held in the cutters,
inhibit the cutting of subsequent sprues and runners and
runners, and, while trapped, get repeatedly shaved into
dust. In the case of thin sprues and runners, cut pieces
remain in a ring-like form on the stationary cutters.
(See fig. 2). Those pieces cannot be processed until
the next sprues and runners are added. While caught,
they are also rubbed to
dust. |
| The Grancutter |
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he Grancutter utilizes a
cam-driven swinging shaft rather than a rotating blade.
The patented system cuts the sprues and runners between
teeth on the swinging Shaft and teeth on a stationary
blade mounted on the interior frame of the Grancutter.
(See fig. 3). When the swinging press cutter
converges on the stationary cutter, the sprues and
runners are cut in the "bite" of the teeth, and the
granules are ejected from between the teeth of the
cutters. The press cutter swings open again, and the
next sprues and runners fall between the teeth to be
cut. (See sequence of photos). There are no trapped
pieces of sprues and runners, thus no dust. There is
also very little static electricity or heat
produced
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| The Mechanics of the Grancutter |
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In the case of cylindrical sprues
and runners(See fig.4), the first blade of the swinging
press cutter cuts the bottom half, then the sprue or
runner is cut lengthwise by the second blade. The top
half of the sprue or runner, as shown in fig.5, remains
above the blades. It fall between the teeth when the
press cutter swings open for the next " bite", and is
then cut into granules. The result is that the sprues
and runners are thoroughly and reliably cut, not shaved
into dust or left uncut.
With
conventional granulators that are equipped with a
screen, sprues and runners that are smaller than the
mesh can drop into the material tank without being cut.
Miscuts can occur. With the Grancutter system, however,
because pieces of sprues and runners remain above the
blades if they are uncut, they cannot fall into the
material tank without being granulated. Furthermore, the
sprues and runners are cut at a right angle to the
swinging shaft and are discharged between the teeth,
Therefore, there is nearly no erroneous
cutting.
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With the SPC-S series Grancutter, it is
now possioble to granulate soft-type resin
sprues and runners that could not be
recycled. |
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\tgf@mSPC-SV[Yn SPC-400S
SPC-750S |
| The soft-type Resin Grancutter |
| End-users have repeatedly expressed a
concern that they could not recycle various elastomers
and soft-type resins that they use, and they wished
there was a machine to granulate sprues and runners of
those materials for re-use. Until now, there was
basically no way to recycle elastomers and soft-type
resins,and it was impossible to satisfactorily use the
discarded sprues and runners. In response, Harmo-Soken
has developed the SPC-S Series Grancutter, designed
specifically to granulate those materials for recycling.
The significant difference of the SPC-S Series machines
relative to the SPC Series Grancutters is the clearance
in the "bite" of the teeth. Whereas the space between
the "biting" teeth on the normal-material machines is
approximately 0.4mm, the gap on the SPC-S Series
machines is under0.03mm. If the gap is any larger, PP
sprues and runners are stretched, not cut, and soft
elastomers are torn, not cleanly granulated. Due to this
precision, the machine must not be used for granulating
materials other than those soft-type materials
specifically designated as compatible.
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Some examples of suitsble materials.
SPC-S SERIES (For SOFT materials) |
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Polypropylene Pic |
Polyethylene Pic |
Thermoplastic Elastomer Pic
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Polyurethne Pic
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The Soft-type Resin Grancutter
should not be used for Normal and Hard Materials.
The teeth are not designed to cut those materials,
and damage to the machine occurs. Do not attempt
to granulate Normal and Hard Materials in the
S-Series Grancutter. Harmo-Soken is not
responsible for any damage resulting from
incompatible material(Normal and Hard
materialsjbeing
granulated. | |
| Movie |
Click image or title to see motion image.
| QuickTime
Movie |
GIF
Animation |
GIF
Animation |
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A total image of each different
blade moving in one continuous sequence, including
overall movement of a rotary blade and close-up of
a moving blade. Also you find the casing is wide
open for easy cleaning. |
Overall image of a rotary blade
with bigger image size. |
Close-up image of a moving blade
actually cutting materials into small pieces with
bigger image size. |
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QuickTime 3 or 4
required Length:42sec. Image size : 160 *
120 File size : 717KB |
Length:Endless Image size : 269*
215 File size : 345KB |
Length:Endless Image size : 250*
190 File size :
530KB |
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